开工，自组力神1865Z电池组，锡焊（兼新手教程，直播、使用情况随时更新，3-30完工）
<script type="text/javascript">replyreload += ',' + 3824511;</script><i class="pstatus"> 本帖最后由 hgmn 于 2016-4-4 19:57 编辑 </i><br>
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初登论坛，果断参加团购，买力神1865Z。最后没团成，于是下手买了105节。计划5并7串一组，5并13或14串一组。<br>
2016-4-4补充：<br>
电池组使用情况：<br>
今天完成第二个循环，跑到22公里保护板保护。极速30公里，均速23公里。计划今后跑20公里充电，或者18公里（到单位3个来回）充电。<br>
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<font size="5"><font color="#ff0000">正文</font></font><br>
先开工7串的。完工<br>
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装车<br>
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先上完成焊接图<br>
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再晒电池图<br>
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2016-3-28完成焊接，充电中。准备工作：<br>
1、<font size="4">买</font>：电池、支架、青稞纸（绝缘用）、18650专用紫铜焊带、正极贴、热收缩管等；<br>
2、<font size="4">自备:</font><font size="2">60W电烙铁、焊锡膏、螺丝刀组合、钳子、剥线钳、万用表、内阻表、酒精、棉签、砂纸、热风枪、纸板、</font><font size="2">布胶带、高温胶带、7串保护板等；</font><br>
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注意事项：<br>
1、电池极板要打磨一下否则不好焊。<br>
2、要用助焊剂，松香肯定不行。不用助焊剂不好焊，而且时间长，有可能造成电池损坏。<br>
3、一般24V电池组是7串，36V10串，48V13串或14串。<br>
4、一般先并联后串联。<br>
5、正极最好用青稞纸环贴，保护正极不会短路。<br>
6、先把电池充满再连接保护板。7、焊接时间尽量短，只要焊锡完全熔化焊劳，就马上拿开烙铁。焊点表面要光滑，如果都是麻坑就是虚焊。<br>
8、要<div class="locked">weixiongwen，如果您要查看本帖隐藏内容请<a href="forum.php?mod=post&action=reply&fid=29&tid=462185" onclick="showWindow('reply', this.href)">回复</a></div><br>
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<strong>补充内容 (2016-4-5 10:25):</strong><br>
完成第二个循环，跑到22公里保护板保护。极速30公里，均速23公里。计划今后跑20公里充电，或者18公里（到单位3个来回）充电。<br>
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<strong>补充内容 (2016-4-13 10:10):</strong><br>
焊工不好的，不要直接焊。找个废电池，或者类似体积的东西练练手。<br>
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<strong>补充内容 (2016-4-13 17:27):</strong><br>
今日充电，跑了21公里<br>
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<strong>补充内容 (2016-4-19 08:19):</strong><br>
淘宝商家盗咱的图了，果然有头脑。<br>
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<strong>补充内容 (2016-4-19 14:33):</strong><br>
今天跑18公里，充电。算五分之四循环<br>
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<strong>补充内容 (2016-6-11 23:12):</strong><br>
折算16个完整循环以后，有并1节（组），变成7S6P 15安时。情况良好<br>
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<strong>补充内容 (2016-11-19 12:23):</strong><br>
添加电池的帖子看这个：<a href="http://www.ddclm.vip/forum.php?mod=viewthread&tid=467458&extra=" target="_blank">http://www.ddclm.vip/forum.p ... d=467458&extra=</a><br>
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<strong>补充内容 (2016-11-19 12:29):</strong><br>
截至2016-11-19 完全充电18次，2/3里程充电14次。总里程约1000公里。注意这个是24V的，能量比48V少一半。所以同样里程循环数多一般。<br>
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<strong>补充内容 (2017-12-27 21:03):</strong><br>
力神1865SZ这款电池不推荐，衰减大。<br>
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<strong>补充内容 (2018-3-1 14:42):</strong><br>
总共差不多40个循环，出现单串压降厉害。拆了重组，有一节1V左右，两节压降大，换掉恢复。这款力神电池真垃圾。<br>
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<strong>补充内容 (2018-4-1 22:14):</strong><br>
24V7串电池组拆解重组<br>
<a href="http://www.ddclm.vip/forum.php?mod=viewthread&tid=572992" target="_blank">http://www.ddclm.vip/forum.php?mod=viewthread&tid=572992</a><br>
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<strong>补充内容 (2019-8-23 09:31):</strong><br>
如果没有平衡充，务必将每一串都充满以后再接保护板。<br>
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<strong>补充内容 (2020-10-25 19:15):</strong><br>
大家好，此时非彼时。由于国家对电池能量密度的要求，现在的18650外壳很薄，锡焊可能会造成外壳密封变形漏液。因此2500毫安时以下的电池才能锡焊。其他的一律点焊。
<i class="pstatus"> 本帖最后由 hgmn 于 2016-4-2 22:06 编辑 </i><br>
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制作过程：<br>
1、先测内阻，安内阻大致分好组（到搭配每串总内阻差不多）配组方法参见：<br>
电池组电池内阻简易快速配对（容量配对也适用） 电动车电池技术 中国电动车联盟论坛<br>
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<a href="http://www.ddclm.vip/forum.php?mod=viewthread&tid=462559&extra=&page=6" target="_blank">http://www.ddclm.vip/forum.p ... p;extra=&page=6</a><br>
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2、组装支架<br>
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由于是5并，所以买了二并和三并的组合起来<br>
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3、贴正极（青稞纸制，带胶）<br>
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4、组合安装起来<br>
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5、纸板穿孔<br>
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6、用砂纸打磨极板<br>
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<strong>补充内容 (2016-4-10 21:57):</strong><br>
容量：单节2500毫安时，5并12.5安时
<i class="pstatus"> 本帖最后由 hgmn 于 2016-3-29 09:48 编辑 </i><br>
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7、涂焊锡膏
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8、把焊锡丝剪成5、6毫米长小段<br>
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9、先给电池上锡（过程未拍）、上好锡把间隔串组的电池翻个（变成串联形式）<br>
剪18650专用紫铜焊带，一头是平的，一头长出了做平衡线焊接端。（过程未拍）<br>
用棉签沾酒精擦拭焊点，把助焊剂都擦掉。<br>
10、焊接连接片<br>
将小段焊锡放在缺口、不用焊锡膏、直接烙铁加热焊点平滑即可。此时电池上的锡已经与紫铜带底部焊劳。<br>
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11、焊接成组了<br>
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12、用酒精擦拭焊点<br>
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<i class="pstatus"> 本帖最后由 hgmn 于 2016-3-29 20:58 编辑 </i><br>
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电池组整备工作：1、充电<br>
电池出厂是3.5V左右，现在把每串电池充满，然后再安装保护板。<br>
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居然充进12多安时<br>
4A充电，大约5小时一组。目前只充了两组，估计明天才能安保护板。<br>
电池组细节<br>
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充电细节<br>
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<i class="pstatus"> 本帖最后由 hgmn 于 2016-3-30 21:18 编辑 </i><br>
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电充足了，开始焊接平衡线，输出线。首先裁好青稞纸，绝缘保险。<br>
焊接正极线<br>
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这个是30安汽车用保险丝<br>
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正极线套黄腊管并固定<br>
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焊负极线，注意焊在电池组中间<br>
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电池组两个端面铺青稞纸<br>
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侧面贴3M双面胶<br>
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贴树脂板<br>
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贴青稞纸<br>
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焊平衡线<br>
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用高温胶带把电极覆盖<br>
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贴青稞纸<br>
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<font size="5"><font color="#ff0000">2016-3-29做到了这一步。</font></font><br>
下一步要先把电池平衡，然后再接保护板。<br>
自己做就这点好处，可以很用心、不省略步骤。2016-3-30<br>
平衡电池<br>
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焊接T插头、保护板<br>
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保护盖<br>
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电池两面<br>
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套热收缩膜<br>
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完工了<br>
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用的焊锡膏？ 不怕腐蚀吗？
<div class="quote"><blockquote><font size="2"><a href="/forum.php?mod=redirect&goto=findpost&pid=3824549&ptid=462185" target="_blank"><font color="#999999">kaivaya8 发表于 2016-3-29 09:26</font></a></font><br>
用的焊锡膏？ 不怕腐蚀吗？</blockquote></div><br>
不怕，有焊了十几年的东西还完好，没有腐蚀。包括电池。
<div class="quote"><blockquote><font size="2"><a href="/forum.php?mod=redirect&goto=findpost&pid=3824565&ptid=462185" target="_blank"><font color="#999999">hgmn 发表于 2016-3-29 09:34</font></a></font><br>
不怕，有焊了十几年的东西还完好，没有腐蚀。包括电池。</blockquote></div><br>
还有这么好的焊锡膏 ？ 什么牌子的私信一下
我来添加点气氛，哈哈……<br>
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<font size="1"><a href="http://985.so/kWgj" target="_blank">来自:Android客户端</a></font>
<div class="quote"><blockquote><font size="2"><a href="/forum.php?mod=redirect&goto=findpost&pid=3824583&ptid=462185" target="_blank"><font color="#999999">panshanlong79 发表于 2016-3-29 09:48</font></a></font><br>
我来添加点气氛，哈哈……</blockquote></div><br>
充电口 电池那端黄色的插头是什么插头？ <img src="static/image/smiley/default/22.gif" smilieid="41" border="0" alt="">